Industries

Customised & High-Performance

HAANE Industry Solutions

The industrial world is evolving – and so are we.

While we help shape the future, one thing remains unchanged: the quality of our solutions. From turbine manufacturing to wind power technology, we offer technical expertise tailored to your industry. Our extensive portfolio includes customised systems that empower you to master your sector’s challenges with confidence.

Haven’t found the right solution for your industry yet? We’ll work with you to develop a tailor-made system that prepares you for Smart Factory of tomorrow. We look forward to getting to know you.

Let’s start the journey together.

Offshore & Monopile

Offshore structures must withstand extreme conditions and require the highest manufacturing quality. We supply highperformance welding equipment and handling systems for Monopiles, deepsea components and underwater pipelines that meet DNVGLSTF101 and DNVGLOSC401 requirements.

Our solutions include welding platforms with high performance welding heads, assembly rollerbeds, plate jointing stations and column and boom systems with telescopic booms for internal and external welding. Whether stationary or mobile, our systems are designed for the most demanding manufacturing processes with extreme weights and sizesfor example, production lines for XXL Monopiles.

Solutions Offshore & Monopile

Process Solutions Monopile Production

Process Solutions Monopile Production

1. Plate Preparation

Plate Preperation and Welding.

2. Can Production

Welding of the bent plates with an inner and outer longitudinal seam to form a single segment.

3. Section Production

Welding of individual segments into longer sections using inner and outer circumferential seams.

4. Field Weld

Welding of the sections into the final monopile using inner and outer circumferential seams.

Submarine

True to our “one-stop solution” approach, HAANE delivers turnkey design and implementation of welding systems for the construction and conversion of submarines. Our systems are built with Smart Factory principles in mind – designed for durability, sustainability, and future readiness.

With our extensive project experience in the defense and security sector, we ensure strict confidentiality and the highest security standards.

The HAANE portfolio covers the following production steps:

  • Prefabrication of frames/ribs
  • Frame/Rib welding system with integrated grinding unit
  • Section production: Longitudinal Welding Machines with integrated grinding unit
  • Frame/Rib welding machines
  • Circumferential Welding Machines
  • Various machines for submarine assembly

Solutions Submarine

Pipe Mill

We design and manufacture components and complete production lines for the production of longitudinally welded steel tubes (SAWL) and also spiral welded tubes (SAWH). As an innovative novelty, we have a mobile spiral tube welding system in the program.
 
For an effective laying of transmission pipes onshore, we have designed and built a selfpropelled, remotecontrolled, electromechanical internal clamping system with integrated welding heads for fast root welding.
We design and manufacture plants for:
 
  • Longitudinally welded pipes (SAWL)
  • Spiral seam welded pipes
  • Mobile spiral pipe welding plants
  • Double jointing of pipes
  • Pipe Alignment, clamping and internal welding units for transmission pipes

Solutions Pipe Mill

Steelwork

HAANE supplies highly productive, customerspecific welding equipment for the production of beams and profiles for steel construction, bridge construction, rail vehicle construction and steel water construction.
 
For optimal performance, we work with two simultaneous welding heads with high melt performance in many solutions. Combined with our adaptive welding software, this results in a fast and costeffective welding process with maximum quality.

We design and manufacture systems:

  • Welding of I-beams (double-T girders)
  • Welding of box girders
  • Welding of aluminium profiles
  • Automated submerged arc welding (SAW)
  • Welding of locking mechanisms onto sheet piling pipes.

Solutions Steelwork

Process Industry and Apparatus Construction

The welding of pressure vessels, reactors, columns, autoclaves, and valves requires highly precise machinery. To ensure consistent quality, HAANE welding systems are designed and manufactured with the utmost care. During production and component selection, we focus on maximum reliability and absolute precision.

Our solutions for stainless steel in the food and pharmaceutical industries:

  • Welding systems for pressure vessels, reactors, columns, converters, autoclaves
  • Cladding of corrosion-resistant alloys (CRA)
  • Stainless steel welding
  • Aluminium joining

Solutions Process Industry and Apparatus Construction

Power Generation

HAANE delivers highly productive, custom-engineered welding systems and handling systems for the production of gas and steam turbines – both for rotors and casings.

Thick-walled high-pressure valves can be efficiently manufactured using our multi-mode SAW welding head, which allows for rapid and effortless switching between single-wire and twin-wire welding without changing components.

In the field of renewable energy generation, HAANE welding systems provides welding and handling equipment for the construction of wind turbines.

Our solutions for the manufacturing of turbine rotors and casings:

  • Welding and alignment fixtures for the production of gas and steam turbines
  • Welding and handling systems for wind tower manufacturing
  • Welding of high-pressure valves

Solutions Power Generation

Heavy Engineering

In the case of large and heavy components, there are often many weld seams that would have to be welded in forced positions if the component cannot be positioned differently. Such forced position welds usually do not allow the use of productive, mechanized highperformance welding methods.
 
HAANE offers individual positioning aids for such workpieces (Positioners and Rollerbeds). We also supply welding equipment for mechanized and automated welding, which significantly reduce welding production times in heavy machinery due to their high melting performance.
Here our solutions are already being used successfully:
  • Heavy machinery
  • Commercial and heavyduty vehicle construction (forestry, military, agriculture)
  • Contract welding of continuous casting rolls in cement and steel plants

Solutions Heavy Engineering

Individuality and flexibility are our great strengths. Are you working on a project? Together, we develop efficient and forward-looking solutions to your challenges. We would be pleased to engage in a personal discussion.
Dipl.-Ing. (FH) Ralf Hülsmann
Sales
P: +4928625898143
Satin Bhan
Sales India
P: +918879600856

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