Adaptive Welding System

Automated Welding Setup

Offshore | Process Industry | Submarine

Software EN | Welding

Seamless welding process optimization through real-time, automated parameter adjustment.

laser tracking sensor

weld passes possible

> 0

development work

> 0 h

Kurzerklärung Adaptive Welding System

Scan

The joint is scanned using a laser, and the geometric data is captured.

Automated Layer Build-Up

The system calculates the optimal weld layer configuration based on the scan data. Different requirements for the weld layers are considered (e.g., root pass/filler layer/cap layer, etc.).

Adaptive Adjustments

During the welding process, the calculations are automatically adjusted, compensating for any tolerances that may arise in production.

Adaptive Welding System

Smart welding control for superior quality and productivity

HAANE’s Adaptive Welding System sets new standards in the automation of welding processes for offshore wind foundation pipes. This innovative solution combines advanced technology with user-oriented operation, significantly enhancing both productivity and quality in demanding production environments.

Highlights

Precise Welding Parameters

Using a detailed laser scan, the system analyzes the geometry of the weld seam (Narrow Gap Groove) and calculates the optimal welding parameters and pass positions based on the Welding Procedure Specifications (WPS).

Automatic Real-Time Adjustment

The system automatically adjusts welding parameters and welding head angles to account for tolerances such as roundness deviations, rolling tolerances, and pass errors. This ensures a consistent and high-quality welding process.

Multi-Head Welding Technology

The integration of multiple welding heads allows different tasks to be performed simultaneously. This significantly increases productivity without compromising precision.

User-friendly operation.

Despite the complex technology, the system offers a user-friendly interface that can be specifically tailored to the needs of the operators and the production environment. Extensive programming knowledge is not required.

Efficient Troubleshooting

Thanks to online access, technicians can remotely diagnose and resolve issues without interrupting the production process.

Advanced Cable Routing

In addition to high-quality electronic components, we focus on user-friendly wiring. Cable chains and a well-thought-out design minimize strain.

Industries

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Industry Solutions

Sustainable & Flexible

Offshore & Monopiles

HAANE designs and builds welding applications for everything from monopile production to welding systems for offshore laying vessels. Whether individual machines or turnkey factories – with our many years of experience in special machine construction, we offer tailor–made solutions and respond flexibly to your needs.

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Branchenlösungen

Nachhaltig & Flexibel

Submarine

Our machines provide reliable solutions for the welding and assembly of submarines. We operate to the highest standards of quality and secrecy in the defense industry and ensure precise manufacturing processes.

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Branchenlösungen

Nachhaltig & Flexibel

Pipe Mill

Whether mobile or stationary, our spiral pipe welding systems enable precise and efficient production of tubes for a wide range of applications. Thanks to state–of–the–art technology and thoughtful design, they meet the highest quality standards and offer flexible solutions for demanding projects.

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Branchenlösungen

Nachhaltig & Flexibel

Steelwork

With simultaneous welding heads and a wide range of welding processes, we optimize performance in steel, bridge and rail construction. Our technologies enable precise, fast and economical welding processes for maximum efficiency in any application.

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Branchenlösungen

Nachhaltig & Flexibel

Process Industry and Apparatus Construction

For the food and chemical industries, we provide precision solutions for the manufacture of containers and valves. Our technology ensures long–lasting welds and optimized production processes.

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Branchenlösungen

Nachhaltig & Flexibel

Power Generation

HAANE provides future–proof welding and handling systems for the construction, maintenance and repair of turbines, high–pressure valves and wind turbines. Our solutions improve the service life of power generation equipment through the highest manufacturing precision and quality.

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Branchenlösungen

Nachhaltig & Flexibel

Heavy Engineering

HAANE offers handling equipment such as Positioners and Rollerbeds as well as mechanized and automated welding equipment that shorten manufacturing times in heavy machinery construction. Our solutions are successfully used in areas such as utility and heavy–duty vehicle construction and in overlay welding in cement and steel plants.

Individuality and flexibility are our great strengths. Are you working on a project? Together, we develop efficient and forward-looking solutions to your challenges. We would be pleased to engage in a personal discussion.

Dipl.-Ing. (FH) Ralf Hülsmann

Sales

P: +4928625898143

Satin Bhan

Sales India

P: +918879600856

Adaptive Welding System